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About Us
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Molding Department
- We have over 100 injection molding machines
- Over 500 molds ranging from 55 to 550 tons
- Manufacture over 7 million closures per day
- Mold over 750,000 jars per day
- Change overs are performed quickly and efficiently
- We stock a wide variety of colorants in house
- We work with industry leaders providing secure sources of resin
- We operate 24 hours a day 7 days a week
- Our dedicated and experienced work force has an average of 9 years experience
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Lining Department
- Currently have 35 Cap lining machines
- We stock over 100 different liners on site to meet the demands of our customers
- Work closely with leading lining material vender's to provide custom liners with low minimums
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Tooling
- We use Computer Numerically Controlled (CNC) machinery
- Our highly skilled technicians handle custom projects from CAD to finished mold
- We build and maintain all tooling in house to keep pricing marketable
- We can develop a package, build the tools and be first to market giving our customers a distinct advantage in the packaging world
- We can build your prototype and develop a custom package
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Customer Service
- Very knowledgeable about our product line
- We process over 100 orders per day with 99.7% accuracy
- Distributor accounts are assigned to a single representative so you do not have to go through a chain of people to get information you need
- All operations are in one location to serve your needs more efficiently
- Live contact person
- Representatives attend regular training sessions to remain informed on changes in our industry
- Automated order confirmation system so you know that your order has been received or shipped
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Shipping, Traffic and Warehouse
- Ship over 3,500 cases per day
- We have a large inventory of stock products available
- Provide affordable and competitive shipping rates
- Wide selection of Carriers
- Shipping hours are 8:00 am to 4:30 pm EST
- Automated shipping confirmations are sent so you know that your order has been shipped and in most cases this includes the Tracking/PRO #
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Samples
- Samples are available on stock items – quantities are subject to approval
- Most in stock samples are sent out within a couple days
- We will send samples FedEx Ground at no charge, the customer is responsible for any premium service charges
- Color samples and non stock liners are available upon request – charges and lead times may apply
- If you know what you need you can request samples on the web anytime, day or night
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Decorating Department
- We have numerous decorating machines
- We can decorate from a 24mm cap to a 120mm cap and from a 1/8oz-33mm jar to a 40oz-120mm jar
- Artwork can be accepted in various forms, including computer file (either on a disk, or send in email), film, label or art board. (Computer file is preferred for faster turn around time)
- Secure plate storage area, to ensure your plates stay in good condition
- We can offset print up to 5 colors on most jars and 4 colors on most caps
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Quality Assurance
- We inspect raw materials coming in the door, on the production lines and once again prior to shipping
- We use State of the Art Technology and are continuously upgrading equipment
- IR Scanner used to inspect and identify raw materials also used to certify C of C's
- Enercon hand held sealer – used to ensure proper seal is being achieved
- Color Analyzer - to measure consistency of Dye materials
- Optical Gage Product – video comparator with visual measurement sensor
- Statistical Process Control – collects and trends processing
- Torque devices - to measure allowance of pressure to apply closures
- Force Gage for testing and validation
- Full Calibration program
- Adhere to industry standards for SPI and CMA
- Certified to ISO 9001 with Design
- Follow Good Manufacturing Practices
- Our large QA Team has an average of 15 years of experience
- Provide ongoing education to ensure the best quality control
- Currently in the process of validating a fully Computerized Traceability system
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